Each day, the largest producers of American-made pillows make 10,000-15,000 pillows.
The pillowcase must be made first. To do the pillowcase, huge bolts of durable cotton or cotton-polyester fabric are delivered to the facility. The cloth must be treated or calendared in order for the sewn casing to be easily blown apart and detached during the filling process. After the fabric for the pillowcase has been calendared, it is carried to large tables and cut apart—dozens of layers at a time—using either heavy shears or fabric cutting machines.
Sewing machines are loaded with stacks of rectangular-shaped fabric. Automatic sewing machines grab the fabric and sew it together in completely automated plants. Because these machines are relatively costly, many plants still hire people to do this work.
What are the steps in making a pillow?
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